Product Description
Spare Parts Casting Sheave Pulley for Large Mining Lifting Machinery
Product Introduction:
Xihu (West Lake) Dis. wheel device can transport the whole under the premise of swimming round and fixed wheel adopts integral cast joint structure, wheel hub, wheel rim for cast steel materials, spoke for the channel steel, after welding the whole annealing process again.
Considering the replacement bearing maintenance convenient, leave replace bearing remove space, guide wheel device structure adopted eccentric layout.
Xihu (West Lake) Dis. shaft using middle carbon alloy steel forging whole, adopting the structure of the cast joint pulley, equipped with PVC or nylon liner, protect the wire rope.
Imported or domestic spherical roller bearings, also can install bearing temperature measuring element.
In order to prolong the service life of wire rope, rim inside wedge liner with wear-resisting, withstand voltage, using D660 (1571) or nylon liner.
1) eccentric layout: on 1 side of a winding wheel have replaced bearing dismantling space, can not remove the pulley mechanism, only for bearing maintenance and replacement.
2) symmetry layout: relative with 4 wheels on both sides of the 2 bearing seat is symmetrical, but need to replace the bearing shell, only to remove the pulley mechanism.
sheave pulley and the common malfunction and technical guide wheel
1) to the problem of old structure pulley sliding bearing to burn tile should improve lubrication way; Because of the pulley is installed on the derrick, daily maintenance inconvenience, should add temperature alarm device, so as to timely maintenance to prevent the tile burning failure, or the original sliding bearing replacement into rolling bearing structure
2) for old structure pulley rope groove without liner, can no longer add padding on the original rope groove, need to change a gasketed pulley, adjacent assembly size can remain motionless, and installation
3) for mountain transportation difficulties or have some difficulties in roadway transportation in underground mine, the pulley is (guide wheel) change the structure into 2 or 4 and a half of head sheave.
Mine hoist sheave specification:
| Material | Q235B,Q345B,35#,45# |
| Heat treatment | Hardening and tempering, high frequency quenching, carburizing quenching and so on |
| Groove surface quench | HRC45-55 |
| Groove surface quench depth | ≥2mm |
| Processing diameter scope | 1600~5000mm |
Our services:
1>.Pre-sale services: enthusiasm
We provide you with the prophase plan, process flow design and manufacturer equipment according to your special demand.
2>.Sale services: servant
Send technicians to the jobsite for guiding the installation and adjustment, training operators and finishing the check and accept together with you.
3>.After-sale services: faithfulness
To establish long term friendship, we will regularly pay return visit to customers.
Supplying technique, building design, instruction, installation and debugging for free.
4>.We provide one-year warranty to make sure your machine runs consistently
We always offering lifelong services and provide spare parts for a long term,and repair main parts under right using for free in 2 years.
About us
CITICHL is national major industry and heavy machinery manufacturing base in the middle of china, we can supply the customers with important complete technical equipments in mining, non-ferrous metal, chemical industry, metallurgy, construction materials, environment protection, and power generating as well as other basic industries. Our products are sold well to countries and regions in Asia, Africa, Europe, and Australia, and hold a large market share home and abroad.
We also supply all kinds of crushing equipments, vibrating feeder, vibrating screen, rod mil, stone washer, belt conveyor, screw classifier, flotation machine, magnetic ore separator, shaving table, spiral chute, rotary kiln, rotary dryer, mine hoist , ect. If you have any interest in our products, pls kindly contact us by the upper information with no hesitation.
| Type: | Electric Winch |
|---|---|
| Driven Type: | AC |
| Speed: | Fast |
| Carrying Capacity: | Weight Level |
| Tonnage: | 10T |
| Reel Number: | 1/2 |
| Customization: |
Available
| Customized Request |
|---|
What maintenance procedures are necessary to keep sheave pulleys in good condition?
To keep sheave pulleys in good condition and ensure their optimal performance, several maintenance procedures should be followed. Here is a detailed explanation of the necessary maintenance procedures:
1. Regular Inspection: Conduct regular visual inspections of the sheave pulleys to check for any signs of wear, damage, or misalignment. Look for cracks, corrosion, excessive groove wear, or any other issues that may affect the pulley’s functionality. Inspections can help identify potential problems early on and prevent further damage.
2. Cleaning: Clean the sheave pulleys regularly to remove dirt, debris, or built-up residue that may impair their operation. Use a soft brush or cloth to gently clean the pulleys and ensure they are free from any obstructions. Avoid using harsh cleaning agents that could damage the pulley’s surface.
3. Lubrication: Apply lubrication to the sheave pulleys to minimize friction and reduce wear. Use a suitable lubricant recommended by the manufacturer or a lubricant specifically designed for pulleys. Apply the lubricant sparingly and distribute it evenly along the pulley’s grooves and edges. Excess lubrication should be wiped off to prevent accumulation of dirt and debris.
4. Tension Adjustment: Check the tension of the cables or belts running on the sheave pulleys. Improper tension can lead to slippage, premature wear, or reduced performance. Follow the manufacturer’s guidelines or consult a professional to ensure the appropriate tension is maintained. Adjust the tension as necessary to maintain optimal operation.
5. Alignment: Ensure that the sheave pulleys are properly aligned with the cables, belts, or tracks they interact with. Misalignment can cause uneven wear, increased friction, and reduced efficiency. Check for any deviations in alignment and make necessary adjustments to ensure smooth and consistent operation.
6. Replacement: If any signs of significant wear, damage, or deterioration are detected during inspections, consider replacing the sheave pulleys. Worn or damaged pulleys may compromise the performance and safety of the system. Follow the manufacturer’s recommendations for replacement parts and procedures.
7. Professional Maintenance: For complex systems or in cases where specialized knowledge is required, it is advisable to seek professional maintenance services. Professional technicians can perform more comprehensive inspections, carry out advanced maintenance procedures, and address any specific issues related to the sheave pulleys.
Remember to consult the manufacturer’s documentation and guidelines for specific maintenance instructions and recommendations tailored to the sheave pulleys used in your particular system. Adhering to regular maintenance procedures will help extend the lifespan of the sheave pulleys, ensure their efficient functioning, and contribute to the overall reliability and safety of the system.
How are sheave pulleys utilized in industrial machinery and conveyor systems?
Sheave pulleys play a crucial role in industrial machinery and conveyor systems, providing mechanical advantage, facilitating directional changes, and ensuring efficient power transmission. Here is a detailed explanation of how sheave pulleys are utilized in these applications:
1. Belt and Chain Drives: Sheave pulleys are commonly used in belt and chain drive systems to transmit power between different components of industrial machinery. By connecting the driving and driven shafts with a belt or chain looped around the sheave pulleys, rotational motion can be transferred from one shaft to another. The size and configuration of the sheave pulleys determine the speed and torque ratio between the input and output shafts, allowing for speed reduction or amplification as required by the machinery’s design.
2. Conveyor Systems: Sheave pulleys are integral components of conveyor systems used in industries such as manufacturing, mining, and logistics. In conveyor belts, sheave pulleys are typically installed at the ends of the belt to support and guide the belt as it moves. The rotation of the sheave pulleys drives the belt, enabling the transportation of materials or products along the conveyor line. By incorporating multiple sheave pulleys, conveyor systems can be designed to change the direction of belt movement, merge or divert product flows, and accommodate different layouts and configurations within the industrial setting.
3. Tensioning and Tracking: Sheave pulleys are utilized for tensioning and tracking purposes in industrial machinery and conveyor systems. In belt-driven systems, sheave pulleys are often used as idler pulleys to maintain proper tension in the belt. By applying tension to the belt, sheave pulleys ensure that it remains properly engaged with the driving and driven pulleys, preventing slippage and ensuring efficient power transmission. Additionally, sheave pulleys with adjustable positions can be used to track the belt, keeping it centered and aligned within the conveyor system.
4. Load Distribution: Sheave pulleys contribute to load distribution in industrial machinery and conveyor systems. By distributing the load across multiple strands of belts or chains, sheave pulleys minimize stress on individual components and enhance the overall system’s durability and reliability. This load distribution also helps prevent excessive wear and tear on the belts or chains, reducing maintenance requirements and extending their service life.
5. Speed Control: Sheave pulleys allow for speed control in industrial machinery and conveyor systems. By adjusting the diameter or configuration of the sheave pulleys, the rotational speed of the driven components can be regulated. This speed control is crucial in applications where precise control of the machinery’s output speed is required. It enables operators to match the speed of the machinery to the specific requirements of the production process, ensuring optimal performance and efficiency.
6. System Customization: Sheave pulleys offer flexibility and customization options in industrial machinery and conveyor systems. Different sizes, materials, and configurations of sheave pulleys can be selected based on specific application requirements. This allows for the design of systems that can handle a wide range of loads, speeds, and environmental conditions. The ability to customize sheave pulleys ensures that industrial machinery and conveyor systems can be tailored to meet the unique needs of various industries and applications.
Overall, sheave pulleys are essential components in industrial machinery and conveyor systems. They are utilized for belt and chain drives, conveyor systems, tensioning and tracking, load distribution, speed control, and system customization. By providing mechanical advantage, facilitating directional changes, and ensuring efficient power transmission, sheave pulleys contribute to the functionality, performance, and reliability of industrial machinery and conveyor systems in diverse industrial sectors.
What is a sheave pulley, and how does it differ from other types of pulleys?
A sheave pulley, also known as a belt pulley or a rope pulley, is a specific type of pulley used in various mechanical systems. Here is a detailed explanation of what a sheave pulley is and how it differs from other types of pulleys:
A sheave pulley is a grooved wheel or disk with a central axle or hub. It is designed to guide and support a belt, rope, or cable, which passes through the groove or groove(s) on the outer circumference of the pulley. The primary function of a sheave pulley is to transmit force and motion between rotating shafts or to change the direction or speed of rotational motion.
One of the key differences between a sheave pulley and other types of pulleys is the presence of a groove or grooves on the outer circumference. The groove(s) accommodates the belt, rope, or cable, allowing it to wrap around the sheave pulley securely. This design feature ensures proper alignment and grip between the pulley and the belt or rope, preventing slippage and enabling efficient power transmission.
Another distinguishing characteristic of sheave pulleys is their specific application in belt or rope-driven systems. Sheave pulleys are commonly used in various industries and applications, such as conveyor systems, cranes, elevators, and other machinery that rely on belts, ropes, or cables for power transmission or lifting operations.
Here are a few key differences between sheave pulleys and other types of pulleys:
- Grooved Design: Sheave pulleys have a grooved outer circumference to accommodate belts, ropes, or cables, while other pulleys may have a smooth surface or different types of groove patterns depending on their specific applications.
- Belt or Rope Transmission: Sheave pulleys are primarily used in belt or rope-driven systems, where the belt or rope is wrapped around the pulley to transmit power or facilitate lifting. Other pulleys may be used in different transmission systems, such as chain drives or direct mechanical linkages.
- Load Distribution: Sheave pulleys are designed to distribute the load evenly across the belt or rope, helping to prevent excessive stress and wear. Other pulleys may have different load distribution mechanisms based on their specific applications and requirements.
- Size and Configuration: Sheave pulleys come in various sizes and configurations, allowing for customization based on the specific system requirements. Other pulleys may have different size ranges and configurations depending on their intended use.
- Application Specificity: Sheave pulleys are commonly used in industries and applications that require belt or rope-driven systems, such as conveyor systems and lifting equipment. Other types of pulleys may be designed for different applications, such as guiding wires, cables, or chains in specific machinery or equipment.
In summary, a sheave pulley is a grooved wheel or disk used to guide and support belts, ropes, or cables in belt or rope-driven systems. It differs from other types of pulleys in terms of its grooved design, application in belt or rope transmission systems, load distribution mechanism, size and configuration options, and application specificity. Understanding these differences helps in selecting the appropriate pulley for specific mechanical systems and ensuring efficient power transmission or lifting operations.
editor by CX
2023-09-27
